What is an example of physical contamination in food

Food safety is of the utmost importance to processors and food businesses, not only because of the risk to human health but in terms of business reputation and profits. Preventing contamination of any kind is therefore an essential part of quality assurance in food processing. Today, we’re going to investigate some different examples of physical contamination of food and how to prevent them in your processing line.

Overview:

The 3 (or 4) types of food contamination

Traditionally, there are three main types of food contamination: physical, chemical and biological. However, it is becoming increasingly common today to refer to four types: chemical, microbial (biological), physical, and allergenic.

1. Chemical

Chemical contaminants include mycotoxins, pesticide residues, and other industrial and environmental contaminants.

2. Biological

Biological, or microbial, contaminants include viruses, bacteria and other pathogenic microorganisms that can cause spoilage and food poisoning.

3. Allergenic

Food allergy occurs in around 10% of infants, 4-8% of children, and about 2% of adults in Australia and New Zealand. Today’s food processors must pay close attention to allergenic contaminants, such as nuts and gluten, which can cause an allergic reaction and/or serious sickness to some people.

4. Physical

Physical contaminants include any foreign body that is present in food when it shouldn’t be. Let’s look at some of the most common examples now.

5 examples of physical contamination in food

For food processors, it’s particularly important to prevent the following physical contaminants during the manufacturing process.

  • Pest remains and droppings
  • Hair, fingernails and nail varnish
  • Stones, metal and staples
  • Plastic wrap/packaging
  • Glass and wood

This is not an exhaustive list. There are many kinds of physical contaminants and a myriad of ways for them to enter food. This makes eliminating them very difficult. So, let’s look at the best ways to prevent physical contamination of food.

How to prevent physical contamination of food

Solid pest control, food storage, cleaning practices and worker personal hygiene standards must be maintained in order to reduce the risk of contamination. In accordance with HACCP guidelines, food processors must:

  • Conduct a Hazard Analysis
  • Determine Critical Control Points (CCP‘s) 
  • Establish critical limits
  • Establish monitoring procedures
  • Establish corrective actions
  • Establish verification procedures
  • Establish record-keeping and documentation procedures 

How X-Ray equipment can help

If your HACCP audit identifies that your food products are at risk of physical contaminants besides metal, there is a strong business case to invest in X-Ray food inspection systems as opposed to metal detecting equipment. 

Eagle X-Ray machines are designed to detect foreign bodies such as glass, mineral stone, calcified bone and high-density plastic and rubber in raw and/or finally processed product. It should be noted that finding physical contaminants in products with complex density levels (high variations in density) can prove challenging for traditional X-Ray inspection systems, which is why Eagle PI is FPE’s manufacturer of choice. 

Eagle X-Ray equipment uses MDX technology to discriminate physical materials by their chemical composition (atomic number). This technology is ideal for inspecting ‘difficult’ or ‘busy’ X-Ray images, making it especially valuable for inspecting bulk and packaged foods—such as bags of mixed salad leaves, cereals, nuts and confectionery that contain high variations in density. 

These machines therefore provide a huge amount of reassurance to processors with regards to the safety of their output.

If you’d like further details about the Eagle physical contaminant machines we supply, please don’t hesitate to contact our friendly team on AUS 1800 882 549 or NZ 0800 100 003. Don’t forget, all FPE’s X-Ray customers have access to a 24-hour support line for equipment breakdowns and emergencies, for total peace of mind.

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What is an example of physical contamination in food

When food becomes contaminated with something that shouldn't be there, it can be dangerous to your customers and disastrous for your business.

That's why preventing food contamination is such an important component of food safety. Before you can prevent it, you have to understand what kinds of things can contaminate food and the mechanisms that can lead to contamination.

Types of Food Contamination

Traditionally, we taught that there were three types of food contamination: physical, chemical, and microbial (sometimes called biological). These days, we add a fourth type: allergenic.

All food is at risk from these four types of contamination. Consumption of contaminated food can result in sickness or death, so it's important to understand how to prevent foodborne illness by safeguarding against all types of contamination.

What is Cross-Contamination?

There are many ways for contaminants to enter food – during cultivation, processing, or in the kitchen.

Contaminants aren't always introduced to food directly. Cross-contamination is the accidental transfer of contaminants into the food from a surface, object, or person. Four common sources of cross-contamination include clothing, utensils, food handlers, and pests.

People usually mean biological or allergenic contaminants when they talk about cross-contamination, but it can involve any of the four contaminants.

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Physical contamination refers to foreign objects that contaminate food. It can happen at any time between farm and table.

Physical contaminants can cause choking, cutting, or broken teeth, but they can also introduce harmful microorganisms that come with their own hazards. Even if a customer isn't ill or injured, finding something in their food can be very distressing.

Examples of Physical Contamination

Common examples of physical contaminants include hair, bandages, fingernails, jewelry, broken glass, metal, paint flakes, bone, the body parts of pests, or pest droppings.

Preventing Physical Contamination

Sourcing food from reputable suppliers is an important start, but employees need to take measures to make sure physical contaminants aren't introduced in-house.

Common policies include:

  • Tying hair back or wearing a hair net – don't forget about beards!
  • Remove jewelry for work hours. Jewelry can also be a source of microbial contamination.
  • Wear gloves over any hand bandages and/or use brightly colored bandages that are easier to spot if they fall off.
  • Implement and maintain a strict pest control system.
  • Take damaged equipment, dishware, or glassware out of commission immediately and repair as soon as possible.

What is Chemical Contamination?

Chemical contamination happens when food comes into contact with toxic chemicals. Any chemical that can make you sick if you ingest it directly can also cause a problem if it contaminates your food

This can happen before the food arrives at your restaurant, or it can happen on-premises. Chemical contaminants can be artificial or natural, from the food itself.

Examples of Chemical Contamination

Common examples of artificial chemical contaminants include detergent, sanitizer, other cleaning products, fertilizers, herbicides, and pesticides.

Examples of natural chemical contaminants include the glycoalkaloids produced by potatoes and stored under the peel and in the eyes or sprouts. Fugu sushi poisoning is a more exotic example – if pufferfish is prepared incorrectly, it may include tetrodotoxin.

Preventing Chemical Contamination

Again, using food suppliers that take their own precautions is important.

Common policies to prevent in-house chemical contamination include:

  • Store chemicals separately from food.
  • Follow chemical manufacturers' instructions for application, dilution, contact time, and water temperature.
  • Make sure employees understand the appropriate amount of product to prevent residue.
  • Use pest control products carefully or use a professional pest control service.
  • Cover food during cleaning and pest treatment.
  • Rinse surfaces, glassware, dishes, and cutlery properly after sanitization.
  • Wash fruits and vegetables to remove pesticides, fertilizer, and other residues.
  • Use only food-grade plastics and metals in a kitchen.

What is Biological Contamination?

Biological and microbial contamination are sometimes used interchangeably, but biological contamination is technically a broader umbrella.

Microbial contamination covers microorganisms like bacteria, viruses, parasites, protozoa, fungi (including mold), and prions. It can also include the toxins these microorganisms produce. Biological contaminants include all that but also any biological matter produced by humans, rodents, or insects.

Microbial contamination is the most common cause of foodborne illness, sometimes called food poisoning. It's also a common source of food spoilage.

Examples of Microbial Contamination

The most common microbial contaminants are norovirus, Listeria, Salmonella, E. coli, and Campylobacter.

There are also toxins from animals like fish and shellfish or microbes like Salmonella, Staphylococcus, and Listeria. Many toxins are more heat-resistant than the bacteria that make them, so they require more stringent precautions to keep them from building in the first place.

Some foods are more likely to harbor dangerous levels of microbes or microbial toxins than others. Foods that are moist, neutral in acidity, and/or high in protein or starch tend to grow microbes the best – they're known as Time and Temperature Control for Safety (TCS) foods because they require specific precautions related to those factors.

Preventing Biological Contamination

Using reputable suppliers, inspecting each delivery, and refusing suspicious items can be critical to avoiding microbial contamination of the food you serve. That includes rejecting things like:

  • Dented, rusted, or swollen cans and jars with bulging lids
  • Food that arrives at an improper temperature
  • Frozen foods that show signs of thawing
  • Meat that has a suspicious color, texture, or odor
  • Baked goods or dairy products with signs of mold

You can minimize the risk of in-house biological contamination if you:

  • Send employees home when they show symptoms consistent with foodborne illness.
  • Follow TCS precautions with high-risk food at all times, from receiving to serving.
  • Keep raw and ready-to-eat food separate at every stage.
  • Store food to prevent cross-contamination.
  • Wash raw fruit and vegetables properly (but don't wash meat).
  • Implement proper cleaning and sanitation procedures, as well as a pest control system.
  • Teach employees proper hygiene protocols and food handling techniques that prevent cross-contamination.

What is Allergenic Contamination?

Allergenic contamination happens when food that causes an allergic reaction comes into contact with another food.

For the wrong customer, an allergic or otherwise adverse reaction to food can result in anything from hives to gastrointestinal distress to potentially deadly anaphylaxis.

Examples of Allergens

People can develop allergies to many different types of food, but the most common examples of food allergens include:

  • Eggs
  • Milk
  • Soy and soybeans
  • Peanuts
  • Tree nuts (like almonds, walnuts, or pecans)
  • Wheat, rye, barley, and oats
  • Fish
  • Crustacean shellfish (like crab, lobster, or shrimp)
  • Foods containing gluten (there are more than you think)

Lesser-known but documented food allergies include celery, mollusks, mustard and mustard-containing sauces, sesame seed, lupin flour, and sulfite/sulfur dioxide (a preservative).

Preventing Allergenic Contamination

If you're going to advertise allergen- or gluten-free food, you need to really commit.

Policies to prevent allergenic contamination include:

  • Ensure your whole supply chain takes allergenic contamination seriously.
  • Store allergenic food separately.
  • Separate the prep areas, equipment, utensils, and other items for individual allergens from one another and from non-allergenic food.
  • Label and store equipment and utensils to prevent cross-contamination.
  • Use adequate cleaning and disinfectant procedures for everything that touches non-allergenic food.
  • Put the precautions you do (and don't) take on your menu so that customers can decide for themselves based on their individual circumstances

Train for Food Safety

Proper training on food handling, proper hygiene, and food safety are the key to your whole team working together for a safe kitchen. Online food safety training can be the perfect solution, whether you're looking for state-mandated training or to meet the highest national standards.

We've been an online training provider for decades, and we're approved for required training in many states. We offer food handler courses for most jurisdictions, ANSI Food Protection Manager (CFPM) certification, food allergy training, and HACCP for retail establishments.

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